We produce pressure and non-pressure stainless steel tanks for the brewing, food, pharmaceutical and chemical industries. Our main production activities are the design and manufacture of technological units of the brewery. We produce stainless steel beer tanks, CIP stations, bright beer tanks, breweries and beer production technologies.

Automatic bottle filler FK1 A 600 bph / B 1800 bph

Specifications:

 - Long tube filling,
 - Bottles, diameter: 60 – 90mm,
 - Bottles, height: 180 – 300mm,
 - Adjusting the machine for different bottle sizes is made by manually adjusting guides, filling- and capping heads. Time needed approximately 1 hour,
 - The shape of the bottles is not important as long as they have a lower cylindrical part of minimum 60 mm height,
 - Caps: 26 mm,
 - Capacity:
     a) 2 heads up to 600 bottles per hour depending on product
     b) 6 heads up to 1800 bottles per hour depending on product
 - Feed out buffer: Approx. 60 bottles depending on size.
 - Most compact equipment on the market.

Oxygen:

 - The filling tubes have integrated tubes for CO2 that starts to blow CO2 as soon as the tubes passes the bottle neck. How long it will blow oxygen through the bottle, before the pressure is built up, can be adjusted on the HMI,
 - Possibility to add CO2 to top of bottle after filling.

Most compact equipment on the market.

Foam:

 - Counter pressure adjustable between 0 and 2,5 bars,
 - Filling speed adjustable from 0-100% in three different steps, start-, main-, and end flow,
 - Decompression adjustable in multiple steps,
 - Adjustments can be made while running on the HMI,
 - Gives a unique possibility to optimize filling depending on type of beer, temperature and CO2 level,
 - Beer with up to 6,8 g/l CO2, with a temperature of 4 degrees Celsius after bottling, has been bottled in the machine. It is very slow but, depending on beer type, it is possible.

Washing:

 - The machine has an automatic washing program easily controlled by the HMI.

HMI and operator instructions:

 - The HMI is a 10” touch screen (Allen & Bradley) with symbols, text and explanations for all functions. It also shows alarms and functions visually, with explanations and suggested actions of what to check and how to solve possible problems,
 - Most instructions can be found in the HMI and we are also working with video instructions for operation and maintenance,
 - HMI can be provided in local language.

Automatic cap sorting

A container on the top of the machine is filled with caps. The caps are automatically sorted and fed to the capping head. The container hold caps for ca 30min of production.

Feed out table prepared for box packaging

Feed out table for the finished bottles. Room for ca 60 bottles. From this table the bottles are packed into the boxes. It is prepared for future automation of box packaging. Feed out table can be folded for minimum space needed when not in use.

Components and material:

Options:

 - Buffering in-feed table,
 - Labelling equipment,
 - Printer,
 - Integration of buffering table and labelling equipment in-line with FK-1.

In-feed Table

Rotating table for buffering bottles before labelling unit. The table is on wheels for easy stowaway and height is adjustable for easy docking with labelling unit. Dia 600mm for ca 60 bottles. Automatically feeds bottles to labelling unit.
If no labelling unit is used it can also feed directly to bottling machine.

Labelling equipment LE1

Labelling unit model LE1. The labelling unit is on wheels for easy stowaway and height is adjustable for easy docking with FK1.

 - Max capacity ca 30 bottles / minute,
 - Bottle sizes: 60 - 100 mm in diameter,
 - Label sizes: 20 – 120 mm in width and 20 – 300 mm long,
 - Label rolls max diameter: 250 mm,
 - Power requirements: 230 VAC 50 Hz 1 phase,
 - Can be combined with printer as below.

Printer

Printer for printing on labels, date etc… Manufacturer: Cyklop International.

Integrating of labelling equipment and line responsibility

The labelling unit is mechanically and electrically integrated with FK1. Labelling and printing are done before the bottles are automatically fed to the FK1. Compact integrating of labelling saves a lot of work and cost as all is made in one operation.

Installation and education

Support with installation and start up at a fixed price.
Takes approximately 2 days plus 1 day follow-up.
Travel costs not included.

Documentation

The machine is delivered with complete list of components, electrical drawings, operator- and maintenance instructions. CE approved.

Important!: Machine with 2-heads can later be expanded to 6-heads.

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